Experts in the Sales, Hire and Service of lifting, Winching, Jacking and Load Securing products to a wide range of markets and industries

Experts in the Sales, Service and Hire of a wide range of Lifting, Jacking and Materials Handling products to the rail industry.

Arbil 4x4 is dedicated to bringing you the best brands, best quality and best technical support to give you maximum off roading enjoyment.

 

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Maintenance checklist for electric winch

May 23rd, 2010

If you take good care of your electric winch, it will last for many years of use. Follow the winch maintenance checklist below to keep your winch in good working condition.

Winch Cable (Synthetic or Wire)

  1. Check for kinks, fraying, and other damage before and after each winching operation.
  2. Replace the cable immediately if you see signs of damage. Do not use a damaged rope.
  3. Keep the rope clean and dry.
  4. Spool the cable neatly and evenly onto the drum after you are done winching.

Electrical and Hardware

  1. Check the electrical connections every few months to make sure they are clean and tight.
  2. Remove dirt and corrosion from the electrical connections. If you allow the corrosion to build up, it may reduce the performance of your winch or cause a short.
  3. Power the cable in or out every few months, whether you need to use the winch or not. Periodically running the motor will create heat and dissipate any moisture built up in the motor. If the winch is not operated for a long period of time, this moisture will lead to internal corrosion and damage the motor.
  4. If you live and ride in salty areas, coat the electrical connections with silicone to prevent corrosion.
  5. Periodically check all mounting bolts for tightness.

Cleaning and Greasing

  1. The gearbox and drum bearings are permanently lubricated. No internal lubrication should be required for the life of the winch.
  2. If you take apart the winch for repair or cleaning, however, it will be necessary to re-lubricate the winch.
 

Turbo fall Protection System

May 7th, 2010

Gravity can kill but you can defy it.  Using a fall protection system can prevent any injuries or fatalities. Falls from heights are one of the leading causes of serious injury and death at the work place. Analysis of all industrial accidents usually highlights inappropriate working conditions as a principal factor. In the case of working at heights, the consequences are immediate and serious, resulting in major disability or death. Approximately one in seven work place fatalities are due to a fall from heights.

The TurboLite PFLs are extremely lightweight and compact as well as being self retracting providing an incredible 6-foot of working capacity. The built-in swivel of the units prevents the lifeline from twisting and binding inside the unit and permits movement in multiple directions for greater mobility. The high-strength impact-resistant nylon housing of the TurboLite units provides maximum durability and protection to the internal components.

The braking mechanism, power spring and shaft are all constructed of high-quality corrosion resistant stainless steel.  The lanyard webbing has a 1-inch wide Veteran core and polyester outer jacket that is specially engineered for maximum abrasion resistance and durability. No annual factory recertification is required. The capacity rating of the Twin Turbo system is 400 lbs., total weight of worker and tools.

This fall Protection Systems:

  • Eliminates the need for different fall protection equipment to address changes in fall clearance
  • Reduces risk because workers at height are using proper equipment when fall clearance changes
  • Increases productivity by keeping workers on the job longer
  • Keeps safety costs in line as it is competitively priced with shock-absorbing lanyards

This Fall Protection System is ideal for people working at height as it is small and lightweight. If a fall should occur whilst using this fall Protection System then the worker will be suspended a short distance below the area they were working making rescue easier and safer for both the worker that has fallen and the rescuer. Using this particular Fall Protection system eliminates any possibility of tripping hazards that are usually associated with lanyards.

The Twin Turbo Fall Protection system is widely used and has greatly reduced the risk of sustaining injury whilst working overhead.

 

Polyester Roundslings and what you need to know

May 7th, 2010

Polyester roundslings are widely used in industry. They are:

  • very lightweight and flexible
  • gentle to the load they are carrying
  • high strength
  • have a long life

All roundslings are manufactured to EN1492-2:2000 standard and are constructed from high tenacity polyester yarn.  Roundslings are very easy to use. All roundslings are colour coded to give easy identification on the safe working load. They come labelled, giving length and safe working load. The inner core of the roundsling is made from high tensile polyester fibre which is wound continuously without a join to provide maximum possible strength. The core of the sling is protected by a tough woven tubular sleeve also made from polyester without a side stitch. This serves to protect both the inner core of the sling and the surface of the product when lifting. The low stretch characteristics of the polyester yarn also prevents ‘load bounce’ when lifting heavy loads.  One advantage of round slings is that they are unaffected by sunlight, humidity and grease and can be used in a multitude of lifting applications.

Consideration should be given to the required working load limit when using roundslings. The shape, size and weight of the load, together with the intended method of use, working environment and nature of the load are all important factors. The slinging lifting and lowering operation should be planned before commencing the lift. The selected sling should be both strong enough and of the correct length for the mode of use.

When using roundslings the following should always be adhered to:

  • Slings should never be dragged from under loads.
  • Never knot or twist a sling.
  • All slings should be inspected before use by a competent person.
  • Use only slings with a reference number traceable to a test certificate.
  • All steel fittings connected to the sling should be smooth and free of sharp edges and of such dimensions as not to tear or overload the eye.
  • Never attempt to repair slings, if in doubt withdraw from service and consult the supplier or manufacturer.
  • Avoid snatch or shock loading.
  • Avoid contact with heat and hot surfaces.
  • Never trap a roundsling under a load as crushing can seriously damage a sling
 

Basic operation of a Warn electronic winch on your 4×4

May 7th, 2010

Now that your Warn winch is fitted on your 4×4, you are now ready to go off roading out on the trail where you will be splashing around in mud, crossing the occasional stream as well as driving across a few rocks along the way.

For this sort of experience you must be equipped with a fully working winch and it is essential you are familiar and comfortable using your winch and are fully aware of how it operates should you need to put it into action. The first step is to familiarise yourself with each component of your Warn winch.

Motor

Typically the winch motor is powered by the vehicle’s battery. The motor provides power to the gear mechanism, which turns the winch drum and winds the wire rope.

Winch Drum

The winch drum is the cylinder onto which the wire rope feeds. The drum is driven by the motor and drive train. Its direction can be changed using the remote control.

Wire Rope

The wire rope’s diameter and length is determined by the winch’s designed load capacity. Wrapped around the winch drum and fed through the fairlead, the wire rope is looped at the end to accept the hook’s clevis pin.

Fairlead

When using the winch at an angle, the fairlead (or wire lead) acts to guide the wire rope onto the spooling drum. It prevents damage to the wire rope while it goes through the winch mount or bumper.

Gear Train

The reduction gear converts the winch motor power into a large pulling force. The gear train design makes it possible for the winch to be lighter and more compact.

Braking System

The brake is automatically applied to the winch drum when the winch motor is stopped and

there is load on the wire rope. The brake prevents the winch from paying out line, which in turn holds the vehicle in place.

Clutch

The clutch allows the operator to manually disengage the spooling drum from the gear train, enabling the drum to rotate freely. By engaging the clutch the winch drum locks back onto the gear train.

Control Box

Using electrical power from the vehicle’s battery, the control box solenoids relay the signals it receives from the remote control to the motor, enabling the operator to change the direction of the winch drum rotation.

Remote Control

The remote control plugs into the winch control box, allowing the operator to control the winch direction, as well as stand well clear of the wire rope while operating the winch.

 

Correct Operation of Norton Track Jacks

March 29th, 2010

Before using a Norton track jack the operator should be familiar in its use. When raising a load operate the lever up and down. The jacks will raise the load one notch for each lever down stroke. The rack cannot be ratcheted out of the base because it is designed to stop when raised to its top limit.

To trip the jacks, raise the lever as high as it will go and disengage the short pawl by pulling on the pawl knob as far as it will go in the direction of the socket lever. Lower lever slightly to allow the short pawl to become locked against the long pawl, then release the short pawl and continue to lower lever until the long pawl is disengaged from the rack which trips the jack.

The following precautions and procedures should be followed when operating a Norton track jack:

  • always visually inspect the jack before each shift or each use, whichever is less frequent.
  • determine if the load is within the load rating of the jack otherwise it should not be used
  • support the jacks firmly at the base in such a manner so that that it cannot shift under the load it is carrying.
  • use shims or constraints to prevent slippage of the base or the load.
  • use an operating lever of correct size and make sure the operating lever is properly seated in its socket.
  • do not straddle the operating lever.
  • remove operating levers when not in use to avoid dislocation of the jack and reduce the tripping hazard.
  • take precaution to assure that all personnel are clear of the load before tripping.
  • assure that sufficient swing area is available for the operating lever.
  • avoid off-centre loading of jacks.
  • lubricate the jack generously with grease frequently. This is recommended every 50 cycles. Apply the grease to bushing through holes at ends, to front and sides of the rack when extended and to the front of the base around the slot for the rack toe.
 

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