Experts in the Sales, Hire and Service of lifting, Winching, Jacking and Load Securing products to a wide range of markets and industries

Experts in the Sales, Service and Hire of a wide range of Lifting, Jacking and Materials Handling products to the rail industry.

Arbil 4x4 is dedicated to bringing you the best brands, best quality and best technical support to give you maximum off roading enjoyment.

 

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Advantages of using a hydraulic winch.

January 21st, 2011

Most winches use hydraulic or electrical power. The hydraulic winch has numerous advantages over those that use electrical power. Some of these advantages include weight, power, and safety. Below are the advantages of using a hydraulic winch.

Overheating

One of the first advantages of a hydraulic winch is overheating. An electric winch will overheat if you use it too long, and you will have to let it cool down for a while before using it again. It may also get too hot for you to touch. A hydraulic winch will never overheat. It will continuously pull for however long you need it.

Battery

Electric winches will only work while the batteries are charged. This type of winch can easily drain your battery in less than a minute, so you would need to have a very strong battery. A hydraulic winch doesn’t rely on your battery power. Therefore, you never have to worry about being stranded because your battery has been drained.

Weight

Another advantage of a hydraulic winch is the weight. Winches have to be very strong to do their job, and this usually causes them to weigh a lot. Too much weight can put more strain on your front axle and front springs. You don’t have to worry about this with a hydraulic winch because they weigh less than an electric one.

Power

Pulling power is also an advantage of a hydraulic winch. Those powered by electricity have a tendency to become bogged down while under heavy loads. A hydraulic winch usually has more pulling power than electric winches. The hydraulic type of winch will provide a constant pull no matter how much weight it has to pull.

Safety

One of the final advantages of a hydraulic winch is safety. An electric motor may stall and cause too much pressure to be put on the wire rope which is very dangerous. A hydraulic winch will never stall so you don’t have to worry about over torque.
These are some of the advantages of using a hydraulic winch over one that uses electrical power. The hydraulic variety will never overheat, so you can use it as long as you need it. The hydraulic winch also won’t drain your battery or put too much strain on your front axle and springs. These winches also have more pulling power and will provide a constant pull no matter how much weight it’s pulling.

 

Examples of defects and damage caused to lanyards

January 21st, 2011

When working at height, particularly with overhead lines, safety must be paramount. The correct health and safety equipment needs to be used and this includes safety harnesses and lanyards.  However, like with most things lanyards will suffer wear and tear and become deemed no longer safe to use.

The following defects and damage have the potential to result in the degradation and/or weakening of the lanyard:

  • cuts of 1 mm or more at the edges of webbing lanyards (eg where the lanyard may have been choke-hitched around steelwork);
  • surface abrasion across the face of the webbing and at the webbing loops, particularly if localised
  • abrasion at the edges, particularly if localised
  • damage to stitching (eg cuts or abrasion)
  • a knot in the lanyard, other than those intended by the manufacturer;
  • chemical attack which can result in local weakening and softening – often indicated by flaking of the surface. There may also be a change to the colour of the fibres
  • heat or friction damage indicated by fibres with a glazed appearance which may feel harder than surrounding fibres;
  • UV-degradation which is difficult to identify, particularly visually, but there may be some loss of colour (if dyed) and a powdery surface;
  • partially deployed energy absorber (eg short pull-out of tear webbing);
  • contamination (eg with dirt, grit, sand etc) which may result in internal or external abrasion;
  • damaged or deformed fittings (eg karabiners, screwlink connectors, scaffold hooks);
  • damage to the sheath and core of a kernmantel rope (eg rucking of the core detected during tactile inspection);
  • internal damage to a cable-laid rope.
 

Ingersoll Rand the right hoist to choose

December 31st, 2010

Material handling needs differ from application to application. Ingersoll Rand offers numerous hoist types with a range of options that can be matched to meet your specific requirements. When the time comes to select the appropriate hoist for your needs, consider the following criteria:

Maximum load

Consider the maximum load the hoist will need to accommodate. Ingersoll Rand hoists have weight ratings from 275 lb to 6 tons. Consider hoist speed. The speed requirement of a hoist is dependent on the corresponding cycle time of the task to be performed – lift, transport, lower, return, start again.

Installation requirements

Ingersoll Rand hoists, whether hook or trolley, can be mounted on several beam configurations. Compact for low headroom requirements, these hoists can be mounted in areas where others can’t.

Air supply

To ensure maximum operating performance, Ingersoll Rand rotary-vane air hoists (except Palair Series) require air supplies that continually provide clean, lubricated air at sufficient pressure and volume. Ingersoll Rand hoists require 90 psig at 65 to 70 scfm.

Control method

Our rotary-vane air hoists control lift and descent by admitting proportional amounts of air to the motor through a valve. Ingersoll Rand offers two control systems:

1. Pendent control system — a 3-hose pilot pressure / bleed system opens and throttles the valve.

2. Pull-chain system — operator-controlled pull chains attached to arm open and close the valve.

 

Using beam clamps safely

December 31st, 2010

The safe use of beam clamps will largely be governed by the requirements for the lifting appliance with which it is to be used but should take the following matters into account:

  • Do not use defective beam clamps, lifting appliances or accessories.
  • Ensure the structure from which the clamp is to be suspended is undamaged and is adequate for the full load that will be imposed. If any doubt exists consult a Competent Person to confirm suitability of the clamp.
  • Ensure the clamp is suitable for the application, correct size and profile for the beam and seats correctly and safely. It must not cause localised overloading.
  • Ensure the lifting appliance is compatible with the clamp and that hooks or other attachments fit freely into the eye, shackle etc of the clamp.
  • The clamp must be positioned directly over the centre of gravity of the load and the load must not be allowed to swing or impose an oblique loading.
  • If two clamps are to be used in tandem the use of ancillary equipment may also be necessary, eg spreader beam. Care must be taken to ensure no one clamp takes more than its SWL.
 

How to prevent wheel bearing failure

December 30th, 2010

Wheel bearings can fail if not maintained or looked after properly. Here are some tips to prevent this from happening:

  • Clean bearings properly. Use clean solvent and brushes and dry thoroughly with clean air.
  • Never spin dry bearings; this causes scratching of the polished surface and may result in premature failure.
  • Do not pack the bearing unless it is perfectly dry.
  • Good practice calls for a thorough inspection after cleaning and before reinstallation. Bearings in 4×4’s are often hammered or pulled without respect for such precision made assemblies. Re-assembly of a damaged bearing results in short component life.
  • Pack the bearing immediately following cleaning, drying and inspection.
  • Do not use an excessive amount of grease – be sure it is worked into every bearing space, but do not fill the hub with grease.
  • Keep bearings clean, work on a clean bench and do not handle bearings with dirty or moist hands.
  • When re-assembling check the bearing for proper seating.
  • Check adjustments carefully. Most vehicle manufacturers nominate a torsion wrench setting for bearing assemblies. Use a torque wrench and do not exceed the manufacturer’s recommendation.
  • Check brake shoe clearance, the dragging tip of a brake shoe or pad can create very high wheel temperatures in a short run.
  • Keep grease containers completely covered when not in use to avoid contamination. (Replace the lid immediately sufficient grease has been removed from the container).
  • Do not mix different types of grease. Under no circumstances must lithium based multi-purpose grease be mixed with soda base wheel bearing grease or an adverse chemical reaction will occur.
  • Carefully avoid contact of the packed bearing with dirt, dust, water or dirty hands.
  • Use the correct grade of grease for the job. Do not at any time use chassis grease. If the vehicle is used in very arduous service or under unusual conditions of load and speed, check with the manufacturer for correct grease recommendation.
 

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